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标题: 电动打草机线头飞溅伤脚问题 [打印本页]

作者: terrywong    时间: 2014-3-15 18:44
标题: 电动打草机线头飞溅伤脚问题
我们一款打草机,在国外遭投诉, 原因是打草线自动切断后,线头飞出,打疼用户的脚趾头.* r; I% ]$ U0 G. |' ?- }2 i0 f' D) O
问题产品在国外, 看不到, 我觉得原因是如下两点, 请各位帮忙分析对不对:5 E7 A! z7 U% ]& v, Z: ]  K2 b

, w( k7 ?; Q% R第一, 护罩尺寸及角度不对, 参见IEC 60335-2-91, 20.101.1
; G' d# v7 `; _7 H' @20.101.1 Lawn trimmers0 ]' J, m) n5 A! m  l
Lawn trimmers shall be guarded on the operator’s side, as a minimum, to the extent shown+ n% q* C1 f" K7 a  f
in Figure 101.
) Q: Y1 \4 V5 ?8 K6 `* qThe radius X of the guard shall not be smaller than the major swept radius of the cutting. @# Z8 t4 m: V7 d0 b: J
head and the guard shall extend beyond the plane of the cutting element by at least 3 mm! K$ a2 ]$ e0 s4 U/ s4 [" [
for walk-behind lawn trimmers and 10 mm for hand-held lawn trimmers. The guard shall
0 Z3 n; d( h* _& `7 X8 O6 Bextend at least 45° from the axis of the handle on the side where the cutting element is
, G; N- M1 I0 R+ C- o2 Cmoving away from the operator and at least 90° from the axis of the handle on the side where- v" P) G( t6 o, d
the cutting element is moving towards the operator. The vertices of these angles lie on the& ^9 ~/ X1 a, ^% `, q: _
axis of the cutting head spindle.& q7 V* z$ Z) i% S: s. @
If the guarding is less than a total of 360°, the direction of rotation of the cutting element(s)$ ~9 x* C" I9 Q9 d6 ^  F4 w+ J
shall be marked on the lawn trimmer.( d3 Z% b$ J: I4 F
Compliance is checked by inspection and measurement.
: Z3 b( A$ m+ r( y
3 @& ]) ?9 s6 F( {1 D: h% r第二, 飞出线头动能太大. 参见 IEC 60335-2-91, 22.103  j/ [. {" d) ^0 `
22.103 A cutting element shall have a kinetic energy of not more than 10 J.
% b5 t8 Z! ^- Z; K- \" Q2 }Compliance is checked by inspection, measurement and test. Polyamide cutting elements& r, b+ ?1 j7 G- R1 X* t9 c# K$ j
are stored for at least seven days in a humidity cabinet under the same conditions as those% l0 M# q, p3 v, ^2 g- E4 Y, H
required for the test of 15.3 before carrying out the test and measurement.# D7 P/ w2 ~/ h3 x3 Q7 }
For the purposes of this standard, the kinetic energy shall be determined by means of the8 ]) n& i# X) ?6 {% Q1 B
following formula:
& W$ k) y7 _0 Rkinetic energy = ½ mv2 (J)
4 _( f$ i" a3 S: V$ V9 ^3 Ywhere: U3 X6 e: F, M4 n- Y$ h
m is the mass of the length L of the cutting element, in kilograms (see Figure 105);
7 G2 [$ ]: J2 A4 Q. Ev is the maximum attainable velocity of point Z which is half-way along the length L of the( L6 }- t4 |( J  ~5 w9 G
cutting element, in metres per second.
* h5 C' ~  Z4 t1 ?/ m; JTherefore: v = 0,1047 n ( r– (L/2))
2 [7 f% F/ a. s. U! x  Mwhere
4 [2 u' O- a/ o9 Cn is the maximum rotational speed with a full length of line or a new cutter fitted, in
. O7 [2 [; g% J  f/ c% e0 frevolutions per minute;
) y5 o' }0 n& ^, q- R; hr is the distance from the axis of rotation of the cutting head to the outer tip of the cutting
. S5 Z9 Y' `, i- _' vmeans, in metres;% h& R0 T" K( d, R8 [
L is the measured length of the cutting element, in metres.
9 @/ j3 O9 F" I5 }+ c' o5 s. m2 h0 r, G

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作者: noangelrain    时间: 2014-3-19 19:23
关键你们认证的这不满足 ,是如何拿到证书的
作者: terrywong    时间: 2014-3-21 15:54
CE-LVD/MD 测试都通过, 也拿到了某机构的GS证书.  但还是有投诉, 证书的严肃性我们暂且不谈, 只想单纯谈论问题, 和解决问题的方法. 不知道我的上述分析对不对, 如果对, 可否告知解决方案, 请各位不吝指教. 谢谢啦
作者: lianhuatang    时间: 2014-3-24 14:07
认证的产品也不能肯定解决实际使用中的可能遭遇。' k) Z5 N' T* {3 I7 `0 t# g
确定是纯的尼龙线吧?直径应该在2.3mm以内吧?
作者: kongyezi    时间: 2014-4-19 16:28
是的可能的,护罩导向问题,以及客户如何操作是否手持方向不对??
作者: zjfxw    时间: 2014-8-26 10:07
这种现象偶然比较大吧,
作者: kgdihcel123    时间: 2014-9-25 10:55
没看到贵司产品的护罩图片,也不能给出准确的信息:
- A8 C8 E* A" H' _0 _  p1.防护罩是否存在变形,防护角度是否符合要求,4.6.2(附录2a、2b) 4.6.3(附录 3a、3b),因为护罩变形了,它的底部防护就有可能不密实,尼龙线会飞出来的。) S; \/ a* {) E3 {! L5 X4 e* K
2.客户操作的方向是否正确




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